Precision-Machined Ceramic Fiber Insulation Components
Product Description:
Temp Grade: 1050°C,1260°C,1400°C, 1430°C
Density: 280kg/m³
Specification:
Thickness: 10mm/20mm/25mm/50mm
Shaped is based on customer’s drawing
Customized specification is acceptable.
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Precision-Machined Ceramic Fiber Insulation Components
Mindelun provides custom ceramic fiber board shaped parts for industrial thermal insulation and high-temperature equipment. Manufactured from rigid ceramic fiber boards through cutting and machining, these components can be produced in different shapes, thicknesses, and dimensions according to customer drawings or samples.
Designed for applications requiring precise fitting and lightweight insulation, machined ceramic fiber parts help reduce heat transfer while simplifying installation. Custom profiles, holes, slots, and grooves can be incorporated to meet the structural requirements of furnaces, kilns, and industrial heating systems.
Technical Specifications
| 1 | Item | Unit | Test Result | Test Result | Test Result | Test Result | Test Result | Test Result |
| 2 | Grade | / | Common/COM | Standard/ST | High purity/HP | High alumina/HA | Zirconia-alumina/ZA | Zirconia/HZ |
| 3 | Specification temp | (℃) | 1150 | 1260 | 1260 | 1360 | 1400 | 1450 |
| 4 | Working temperature | (℃) | 1000 | 1050 | 1100 | 1150 | 1200 | 1350 |
| 5 | Color | / | White | Pure White | Pure White | Pure White | Pure White | Pure White |
| 6 | Density | (kg/m3) | 260/280/300±15 | 260/280/300±15 | 260/280/300±15 | 260/280/300±15 | 260/280/300±15 | 260/280/300±15 |
| 7 | Permanent shrinkage Rate of liner (24h, density 128kg/m₃) | (%) | -4 | -3 | -3 | -3 | -3 | -3 |
| (1000℃） | (1100℃） | (1000℃) | (1250℃) | (1250℃） | (1350℃） | |||
| 8 | Thermal conductivity of each heat surface(density 128kg/m₃) | （W/m.k) | 0.09(400℃） | 0.09(400℃） | 0.09(400℃) | 0.12(600℃) | 0.13(600℃） | 0.16(800℃） |
| 0.13（800℃） | 0.16（800℃） | 0.13（800℃) 0.18(1000℃) |
0.18（1000℃) | 0.22（1000℃） | 0.22（1000℃） | |||
| 9 | Compression strength (density 128kg/m₃) | (Mpa) | ≧0.04 | ≧0.04 | ≧0.04 | ≧0.06 | ≧0.06 | ≧0.06 |
| 10 | Al₂O₃ | (%) | ≧40 | ≧42 | ≧47 | ≧45 | ≧45 | ≧40 |
| 11 | Al₂O₃+SiO2₂ | (%) | 96 | 97 | 99 | 99 | – | – |
| 12 | Al₂O₃+SiO₂+ZrO₂ | (%) | – | – | – | – | 99 | 99 |
| 13 | ZrO₂ | (%) | – | – | – | – | 5–7 | 15–17 |
| 14 | Fe₂O₃ | (%) | ＜1.2 | ＜1.0 | ＜0.2 | ＜0.2 | ＜0.2 | ＜0.2 |
| 15 | Na₂O+K₂O | (%) | ＜0.5 | ＜0.5 | ＜0.2 | ＜0.2 | ＜0.2 | ＜0.2 |
| 16 | Thickness | (mm) | 10/20/25/50 | |||||
| 17 | Width | (mm) | Customized | |||||
| 18 | Length | (mm) | Customized | |||||
Note: Actual temperature ratings, density, dimensional tolerances, and physical properties depend on the selected material grade and product design. Please request the applicable technical data sheet before ordering.
Key Features and Benefits
- Precision-Fit Components: Custom dimensions and profiles help meet equipment installation requirements.
- Efficient Machining: Selected parts can be cut, drilled, punched, or grooved to suit specific designs.
- Lightweight Insulation: Supports easier handling and installation.
- Thermal Performance: Low thermal conductivity helps reduce heat transfer in suitable operating environments.
- Low Heat Storage: Can support efficient thermal cycling where application conditions permit.
- Flexible Customization: Suitable for both replacement components and new equipment projects.
Applications
Ceramic fiber board shaped parts are used in various industrial insulation systems, including:
- Industrial furnace doors and access openings
- Burner blocks and surrounding insulation components
- Kiln insulation inserts and heating chamber parts
- Heat-treatment equipment and industrial ovens
- Custom insulation components for selected power and petrochemical equipment
- Specially shaped thermal protection parts for industrial machinery
Material selection should consider operating temperature, mechanical stress, abrasion, gas flow, and chemical exposure. Applications involving direct flame or severe erosion may require additional protection or a different material design.
Custom Manufacturing for Industrial Buyers
Mindelun supports custom insulation component sourcing for distributors, wholesalers, equipment manufacturers, industrial contractors, and project buyers.
Our team can review technical drawings or samples to evaluate board grade, thickness, geometry, and machining requirements. This helps ensure that the proposed component matches the intended application and installation conditions.
For quotation and technical evaluation, please provide:
- Drawings or physical samples
- Required dimensions and tolerances
- Operating temperature and working environment
- Preferred material grade and density, if known
- Estimated order quantity and packaging requirements
Related Ceramic Fiber Insulation Products
- Ceramic Fiber Board – rigid insulation boards for industrial thermal protection.
- Ceramic Thermal Insulation Blanket – flexible insulation for furnaces, kilns, and hot equipment.
- Ceramic Fiber Module – modular lining solutions for industrial furnaces.
Request a Quote
Need custom ceramic fiber board parts for your equipment or insulation project? Contact Mindelun with your drawings, technical requirements, and estimated quantity to discuss product availability, customized machining, and bulk supply.
Professional Insulation Materials Manufacturer in China
Mindelun supplies a comprehensive range of ceramic fiber, mineral wool, calcium silicate, silica fiber and advanced insulation materials for industrial applications. From standard products to customized insulation solutions, we help customers improve thermal efficiency, equipment protection and operating performance.
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Start Your Project With Mindelun Insulation Products
We are a professional and formal manufacturer of high temperature insulation materials. We mainly produce and sell products under our own brand with self-operated production and direct sales, without any middlemen trading links.
The core founding team has more than 14 years of in-depth experience in the insulation materials. Mindelun production team and cooperative manufacturing bases possess over 10 years of standardized mass production experience, with mature technology and stable production capacity.
Our product portfolio covers full-range general ceramic fiber insulation series and meet the needs of industrial furance heat saving needs. We also support personalized product customization like calcium silicate products, silica glass fiber products and minel wool insulation series according to clients’ market and end-user requirements.
We provide one-stop OEM/ODM customized manufacturing services for industrial insulation materials and building insulation materials. With extensive expertise in material selection, application-based quantity calculation, and custom-shaped component fabrication, our team delivers tailored solutions based on specific project requirements. From technical solution design, sample development, and mold opening to precision processing and mass production, Mindelun provides reliable full-process support for customized insulation solutions.
Full-range customization is fully supported. We can customize product size, package style, logo, providing one-stop solutions covering design, production and packaging.
Mindelun offers flexible order quantities, including sample orders, small retail orders, air shipments, 20GP, and 40HQ containers. One container can be mixed with at least 10 different products, helping wholesalers, retailers, distributors, and project customers reduce procurement costs through one-stop sourcing.
As a professional insulation materials supplier and wholesaler, Mindelun also provides flexible product specifications and quantities based on specific project requirements.