Custom Machined Ceramic Fiber Board Parts for High-Temperature Insulation
Product Description:
Temp Grade: 1050°C,1260°C,1400°C, 1430°C
Density: 280kg/m³
Specification:
Thickness: 10mm/20mm/25mm/50mm
Shaped is based on customer’s drawing
Customized specification is acceptable.
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Mindelun supplies ceramic fiber board shaped parts manufactured from rigid ceramic fiber insulation boards through precision cutting and machining. These custom insulation components are produced according to customer drawings, samples, and equipment requirements, providing tailored shapes and dimensions for specialized industrial applications.
Compared with standard ceramic fiber boards, machined shaped parts can incorporate holes, grooves, cut-outs, angled edges, and irregular profiles for more precise installation. Their lightweight structure, low thermal conductivity, and low heat storage make them suitable for selected high-temperature insulation applications in industrial furnaces, kilns, and thermal processing equipment.
Technical Specifications
| 1 | Item | Unit | Test Result | Test Result | Test Result | Test Result | Test Result | Test Result |
| 2 | Grade | / | Common/COM | Standard/ST | High purity/HP | High alumina/HA | Zirconia-alumina/ZA | Zirconia/HZ |
| 3 | Specification temp | (℃) | 1150 | 1260 | 1260 | 1360 | 1400 | 1450 |
| 4 | Working temperature | (℃) | 1000 | 1050 | 1100 | 1150 | 1200 | 1350 |
| 5 | Color | / | White | Pure White | Pure White | Pure White | Pure White | Pure White |
| 6 | Density | (kg/m3) | 260/280/300±15 | 260/280/300±15 | 260/280/300±15 | 260/280/300±15 | 260/280/300±15 | 260/280/300±15 |
| 7 | Permanent shrinkage Rate of liner (24h, density 128kg/m₃) | (%) | -4 | -3 | -3 | -3 | -3 | -3 |
| (1000℃） | (1100℃） | (1000℃) | (1250℃) | (1250℃） | (1350℃） | |||
| 8 | Thermal conductivity of each heat surface(density 128kg/m₃) | （W/m.k) | 0.09(400℃） | 0.09(400℃） | 0.09(400℃) | 0.12(600℃) | 0.13(600℃） | 0.16(800℃） |
| 0.13（800℃） | 0.16（800℃） | 0.13（800℃) 0.18(1000℃) |
0.18（1000℃) | 0.22（1000℃） | 0.22（1000℃） | |||
| 9 | Compression strength (density 128kg/m₃) | (Mpa) | ≧0.04 | ≧0.04 | ≧0.04 | ≧0.06 | ≧0.06 | ≧0.06 |
| 10 | Al₂O₃ | (%) | ≧40 | ≧42 | ≧47 | ≧45 | ≧45 | ≧40 |
| 11 | Al₂O₃+SiO2₂ | (%) | 96 | 97 | 99 | 99 | – | – |
| 12 | Al₂O₃+SiO₂+ZrO₂ | (%) | – | – | – | – | 99 | 99 |
| 13 | ZrO₂ | (%) | – | – | – | – | 5–7 | 15–17 |
| 14 | Fe₂O₃ | (%) | ＜1.2 | ＜1.0 | ＜0.2 | ＜0.2 | ＜0.2 | ＜0.2 |
| 15 | Na₂O+K₂O | (%) | ＜0.5 | ＜0.5 | ＜0.2 | ＜0.2 | ＜0.2 | ＜0.2 |
| 16 | Thickness | (mm) | 10/20/25/50 | |||||
| 17 | Width | (mm) | Customized | |||||
| 18 | Length | (mm) | Customized | |||||
Note: Confirm the available grades and specifications with Mindelun before ordering. Classification temperature, recommended working temperature, shrinkage, thermal conductivity, and mechanical properties depend on the selected board grade and test conditions.
Key Features and Benefits
- Precision Machining: Custom profiles and openings help match equipment geometry and installation requirements.
- Custom Dimensions: Parts can be produced according to approved drawings or physical samples.
- Lightweight Structure: Helps simplify handling and installation compared with many dense refractory components.
- Thermal Insulation: Low thermal conductivity helps reduce heat transfer under suitable operating conditions.
- Low Heat Storage: Supports efficient heating and cooling cycles in compatible industrial systems.
- Flexible Processing: CNC cutting, drilling, punching, grooving, and edge finishing can be evaluated according to design requirements.
Industrial Applications
Custom ceramic fiber board parts can be used in selected applications where rigid, lightweight insulation components are required.
Industrial Furnaces and Kilns
- Furnace door insulation inserts
- Burner-area insulation components
- Heating chamber and kiln insulation parts
- Custom inserts around inspection openings
Steel and Metal Processing
- Shaped insulation parts for heat-treatment equipment
- Custom components for selected industrial heating systems
Power and Petrochemical Equipment
- Insulation components for suitable high-temperature equipment
- Custom-machined parts for selected thermal protection and sealing assemblies
Application suitability depends on operating temperature, mechanical load, gas velocity, abrasion, and chemical exposure. For severe erosion or direct flame exposure, confirm whether a protective surface treatment or a different material is required.
Custom Machining and OEM/ODM Services
Mindelun supports custom ceramic fiber board parts for insulation distributors, wholesalers, industrial contractors, equipment manufacturers, and project buyers.
We can review your drawings or samples to evaluate the material grade, board thickness, part geometry, and machining requirements. Custom processing may include CNC cutting, drilling, punching, grooving, and edge beveling.
For a quotation, please provide:
- Technical drawings or physical samples
- Required dimensions and tolerances
- Operating temperature and working environment
- Preferred material grade and density, if specified
- Order quantity and packaging requirements
Providing these details helps our team assess the application and prepare a suitable quotation.
Related Ceramic Fiber Insulation Products
- Ceramic Fiber Board – standard rigid insulation boards for industrial equipment.
- Ceramic Thermal Insulation Blanket – flexible insulation for furnaces and hot equipment.
- Ceramic Fiber Module – modular insulation systems for industrial furnace linings.
Request a Quote for Custom Ceramic Fiber Board Parts
Looking for a ceramic fiber board shaped parts supplier for your industrial insulation project? Send Mindelun your drawings, required specifications, operating conditions, and estimated quantity to discuss custom machining and bulk supply.
Professional Insulation Materials Manufacturer in China
Mindelun supplies a comprehensive range of ceramic fiber, mineral wool, calcium silicate, silica fiber and advanced insulation materials for industrial applications. From standard products to customized insulation solutions, we help customers improve thermal efficiency, equipment protection and operating performance.
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Start Your Project With Mindelun Insulation Products
We are a professional and formal manufacturer of high temperature insulation materials. We mainly produce and sell products under our own brand with self-operated production and direct sales, without any middlemen trading links.
The core founding team has more than 14 years of in-depth experience in the insulation materials. Mindelun production team and cooperative manufacturing bases possess over 10 years of standardized mass production experience, with mature technology and stable production capacity.
Our product portfolio covers full-range general ceramic fiber insulation series and meet the needs of industrial furance heat saving needs. We also support personalized product customization like calcium silicate products, silica glass fiber products and minel wool insulation series according to clients’ market and end-user requirements.
We provide one-stop OEM/ODM customized manufacturing services for industrial insulation materials and building insulation materials. With extensive expertise in material selection, application-based quantity calculation, and custom-shaped component fabrication, our team delivers tailored solutions based on specific project requirements. From technical solution design, sample development, and mold opening to precision processing and mass production, Mindelun provides reliable full-process support for customized insulation solutions.
Full-range customization is fully supported. We can customize product size, package style, logo, providing one-stop solutions covering design, production and packaging.
Mindelun offers flexible order quantities, including sample orders, small retail orders, air shipments, 20GP, and 40HQ containers. One container can be mixed with at least 10 different products, helping wholesalers, retailers, distributors, and project customers reduce procurement costs through one-stop sourcing.
As a professional insulation materials supplier and wholesaler, Mindelun also provides flexible product specifications and quantities based on specific project requirements.