High Temperature Ceramic Fiber Modules
Product Description:
Temp Grade: 1050°C,1260°C,1400°C, 1430°C
Density: 200kg/m₃, 220kg/m₃, 260kg/m₃
Specification:
• 150x300x300mm
• 200x300x300mm
• 250x300x300mm
• 600x300x300mm
• 300×300 x 300mm
Customized specification is acceptable.
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Mindelun provides high temperature ceramic fiber modules for industrial furnace linings and thermal insulation systems. Manufactured from ceramic fiber blanket using folded or stacked configurations, these prefabricated modules offer lightweight insulation for equipment operating under demanding thermal conditions.
Designed for suitable high-temperature environments, ceramic fiber modules help reduce heat transfer and heat storage within furnace linings. Their modular construction supports organized installation and maintenance, while different fiber grades, dimensions, and fixing arrangements can be selected to suit individual equipment designs.
Advantages of Ceramic Fiber Insulation Modules
- Efficient Thermal Insulation: Low thermal conductivity helps limit heat loss through suitable furnace lining systems.
- Low Heat Storage: Lightweight fiber construction can support faster thermal cycling compared with heavier refractory linings in suitable applications.
- Modular Installation: Prefabricated blocks simplify lining layout and replacement planning.
- Flexible Design: Module dimensions and configurations can be adapted to furnace geometry.
- Multiple Fiber Grades: Material selection can be matched to the required temperature and operating environment.
- Project-Based Customization: Module sizes and anchoring arrangements can be specified according to engineering requirements.
Construction and Installation
Ceramic fiber insulation modules are produced by folding or stacking ceramic fiber blanket into compressed blocks. A suitable anchoring system is used to secure the modules to the furnace structure and maintain the intended lining arrangement.
Module layout, compression, joint design, and anchor positioning are important considerations when designing a furnace lining. Selection should account for operating temperature, atmosphere, gas velocity, thermal cycling, and potential mechanical exposure.
Technical Specifications
| 1 | Item | Unit | Test Result/COM | Test Result/ST | Test Result/HP | Test Result/HA | Test Result/ZA | Test Result/HZ |
| 2 | Grade | / | 1000 Fold / stack/ veneer block | 1260 Fold / stack/ veneer block | 1260 Fold / stack/ veneer block | 1360 Fold / stack/ veneer block | 1400 Fold / stack/ veneer block | 1450 Fold / stack/ veneer block |
| 3 | Specification temp | (℃) | 1050 | 1260 | 1260 | 1360 | 1400 | 1450 |
| 4 | Working temperature | (℃) | 800 | 1050 | 1100 | 1150 | 1200 | 1350 |
| 5 | Color | / | White | Pure White | Pure White | Pure White | Pure White | Pure White |
| 6 | Density | (kg/m3) | 220/200/128/96±15 | 220/200/128/96±15 | 220/200/128/96±15 | 220/200/128/96±15 | 220/200/128/96±15 | 220/200/128/96±15 |
| 7 | Permanent shrinkage Rate of liner (24h, density 128kg/m₃) | (%) | -4 | -3 | -3 | -3 | -3 | -3 |
| (1000℃） | (1100℃） | (1000℃) | (1250℃) | (1250℃） | (1350℃） | |||
| 8 | Thermal conductivity of each heat surface(density 128kg/m₃) | （W/m.k) | 0.09(400℃） | 0.09(400℃） | 0.09(400℃) | 0.12(600℃) | 0.132(600℃） | 0.16(800℃） |
| 0.16（800℃） | 0.16（800℃） | 0.16（800℃) 0.20(1000℃) |
0.16（800℃) 0.20(1000℃) |
0.22（1000℃） | 0.22（1000℃） | |||
| 9 | Compression strength (density 128kg/m₃) | (Mpa) | ≧0.04 | ≧0.04 | ≧0.04 | ≧0.06 | ≧0.06 | ≧0.06 |
| 10 | Al₂O₃ | (%) | ≧40 | ≧42 | ≧47 | ≧45 | ≧45 | ≧40 |
| 11 | Al₂O₃+SiO₂ | (%) | 96 | 97 | 99 | 99 | – | – |
| 12 | Al₂O₃+SiO₂+ZrO₂ | (%) | – | – | – | – | 99 | 99 |
| 13 | ZrO₂ | (%) | – | – | – | – | 5–7 | 15–17 |
| 14 | Fe₂O₃ | (%) | ＜1.2 | ＜1.0 | ＜0.2 | ＜0.2 | ＜0.2 | ＜0.2 |
| 15 | Na₂O+K₂O | (%) | ＜0.5 | ＜0.5 | ＜0.2 | ＜0.2 | ＜0.2 | ＜0.2 |
| 16 | Thickness | (mm) | 150/200/250/300/600 | |||||
| 17 | Width | (mm) | 300 | |||||
| 18 | Length | (mm) | 300/600 | |||||
The classification temperature is not necessarily the recommended continuous operating temperature. The suitable grade and anchoring system should be determined according to the actual furnace conditions and the manufacturer’s technical data.
Applications of High Temperature Ceramic Fiber Modules
Ceramic fiber modules can be used in suitable thermal insulation systems for:
- Industrial heating and reheating furnaces
- Steel and metal heat-treatment equipment
- Petrochemical process heaters
- Ceramic and industrial kilns
- Industrial boilers and incinerators
- Furnace walls, roofs, and other compatible lining areas
For severe service conditions involving direct flame, high-speed gas flow, abrasive particles, or chemical attack, the lining design and material suitability should be reviewed before installation.
Custom Ceramic Fiber Modules for Industrial Buyers
As a supplier of industrial thermal insulation materials, Mindelun supports distributors, contractors, furnace manufacturers, and industrial end users with project-oriented product selection.
For a quotation, please provide the application, operating temperature, required fiber grade, module dimensions, density, lining thickness, anchoring requirements, and order quantity. Technical drawings or existing lining specifications can help clarify the required configuration.
Contact Mindelun to discuss customized ceramic fiber modules for your industrial insulation project.
Related Industrial Insulation Products
Explore our Ceramic Fiber Blanket and Ceramic Fiber Board for additional ceramic fiber insulation options.
Visit our Industrial Furnace Insulation page for application-related information, or contact Mindelun for product specifications and quotation support.
Professional Insulation Materials Manufacturer in China
Mindelun supplies a comprehensive range of ceramic fiber, mineral wool, calcium silicate, silica fiber and advanced insulation materials for industrial applications. From standard products to customized insulation solutions, we help customers improve thermal efficiency, equipment protection and operating performance.
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Start Your Project With Mindelun Insulation Products
We are a professional and formal manufacturer of high temperature insulation materials. We mainly produce and sell products under our own brand with self-operated production and direct sales, without any middlemen trading links.
The core founding team has more than 14 years of in-depth experience in the insulation materials. Mindelun production team and cooperative manufacturing bases possess over 10 years of standardized mass production experience, with mature technology and stable production capacity.
Our product portfolio covers full-range general ceramic fiber insulation series and meet the needs of industrial furance heat saving needs. We also support personalized product customization like calcium silicate products, silica glass fiber products and minel wool insulation series according to clients’ market and end-user requirements.
We provide one-stop OEM/ODM customized manufacturing services for industrial insulation materials and building insulation materials. With extensive expertise in material selection, application-based quantity calculation, and custom-shaped component fabrication, our team delivers tailored solutions based on specific project requirements. From technical solution design, sample development, and mold opening to precision processing and mass production, Mindelun provides reliable full-process support for customized insulation solutions.
Full-range customization is fully supported. We can customize product size, package style, logo, providing one-stop solutions covering design, production and packaging.
Mindelun offers flexible order quantities, including sample orders, small retail orders, air shipments, 20GP, and 40HQ containers. One container can be mixed with at least 10 different products, helping wholesalers, retailers, distributors, and project customers reduce procurement costs through one-stop sourcing.
As a professional insulation materials supplier and wholesaler, Mindelun also provides flexible product specifications and quantities based on specific project requirements.